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Groundbreaking footwear design unites mycelium, bacterial nanocellulose, and polyhydroxyalkanoates (PHAs), signalling a new era of nature-inspired manufacturing.
Concept shoe debuts at the Future Fabrics Expo, London (24-25 June 2025), inviting industry-wide collaboration in sustainable innovation.
The Korvaa Consortium, a trailblazing collaboration of biomaterial experts, designers, and filmmakers, has revealed the world’s first footwear concept made from a unique fusion of mycelium, bacterial nanocellulose, and polyhydroxyalkanoates (PHAs). This revolutionary shoe showcases the potential of combining three cutting-edge biomaterial technologies, inspired by nature’s strategy of solving complex challenges through deliberate, biologically sourced materials.
This project marks a significant shift beyond conventional manufacturing methods, demonstrating the power of integrating science, design, and storytelling. Footwear, known for its intricate production requiring more than 30 different materials—often synthetic and petroleum-based—has been reimagined. The Korvaa shoe achieves similar complexity using only five components, each selected for its specialised qualities and designed to function cohesively.
The concept shoe will make its debut at the Future Fabrics Expo in London on 24-25 June 2025, inviting industry players to join a collaborative movement towards sustainable innovation.
Here is how each innovator contributed their technological expertise:
The shoe’s upper was made by Modern Synthesis, a company leveraging material science to transform nanocellulose – a natural byproduct of fermentation – into functional and responsible textiles and coatings.
The scaffold for the shoe’s base was 3D printed by Ourobio, a company developing Polyhydroxyalkanoates (PHAs), a class of bio-based, biodegradable polyesters that replace petrochemical plastics.
The shoe’s sole was grown in only 7 days by Ecovative, a company specialising in mycelium-based materials, using solid state fermentation to cultivate mycelium through the PHA scaffold.
The shoe was constructed by industry-leading specialists in footwear design and manufacturing, using traditional string-lasting techniques. The laces and support lining are made from cotton and lyocell.
The collaboration was documented by Photino Science Communications, a Finnish science communication company with a focus on synthetic biology, capturing the journey to educate and inspire wider industry adoption.
The project will be publicly showcased at the Future Fabrics Expo in London from June 24-25 in the Footwear Hub. The process of creating the shoe will also be shared with the public through a full-length documentary entitled “Planet of the Microbes”, which is expected to debut at a leading film festival later this year.
“This shoe demonstrates what becomes possible when three distinct biological processes work together,” says Ecovative co-founder and CEO Eben Bayer. “Each material was chosen for what it does best – and together they show that biology can manufacture complex products that traditionally require dozens of synthetic inputs. Collaboration like this is how we grow the material support system for a planet that works in harmony with humans.”
The material innovators behind this breakthrough invite brands to connect, explore, and collaborate in co-creating the next generation of truly sustainable, functional, and future-fit products.